Honest advice for inventors—with obscure cultural references included at no extra charge.
Episode
248
The One-SKU Problem | Flash of Genius
A brilliant invention can still face a practical retail obstacle: the one-SKU problem. Chain retailers often prefer product lines with multiple related items because they are easier to buy, merchandise, and organize into a cohesive planogram. A single standalone product may struggle to earn shelf space—even when the idea itself is strong. In this Flash of Genius mini-episode, Steven and Noah explain what the one-SKU problem means for an inventor or entrepreneur preparing to launch an invention. They explore several realistic paths forward: begin with online sales, offer meaningful color or style variations, design a modular product platform that reuses most components, add branded commodity products, or partner with another inventor whose product complements yours. The key is not to force a large catalog before the market is ready. Smart product development and engineering can make future variations less expensive by sharing tooling and components. And for some businesses, direct sales, specialty stores, fairs, and e-commerce may be a better fit than national chain retail. This episode offers practical inventor strategy for building a product line without losing focus—or spending heavily on products customers have not validated.
Core Topics for this episode:
- Marketing
- Inventor Strategy
Key Takeaways Include:
Listen here:
Episode Blog
The One-SKU Problem: Why One Great Product May Not Be Enough for Chain Retail
You developed an invention, built the prototype, refined the design, and finally have a product that deserves a place in the market. Then a retail buyer asks a deceptively simple question: “What else do you have?”
That question points to the one-SKU problem. A SKU, or stock-keeping unit, identifies a specific product variation that a retailer can track and sell. If your company offers only one item, you have one SKU. That may be perfectly workable online or in independent stores, but it can make placement in a major retail chain more difficult.
The solution is not necessarily to invent three unrelated products immediately. A smarter approach is to understand why retailers care, choose the sales channels that fit your current stage, and design a product platform that can expand economically.
Why Retailers Prefer Product Lines
Large retailers do more than decide whether an individual product is useful. They plan complete shelves, aisles, departments, and seasonal displays. Buyers often prefer several related products from one brand because those products can be purchased, replenished, and merchandised together.
A coordinated product family can create a cohesive block on the shelf. One isolated product, by comparison, may have no obvious home. The buyer must decide where it fits, how it relates to neighboring products, and whether a small amount of shelf space will produce enough sales to justify the administrative effort.
This does not mean a one-product company cannot enter chain retail. It means the company may need stronger sales evidence, a particularly compelling product, or a credible plan for expanding the line.
Start Where One SKU Is Not a Disadvantage
Online marketplaces and direct-to-consumer websites do not have the same physical shelf constraints. Amazon can carry an enormous number of unrelated items without rearranging a store planogram. Your own website can tell the entire story of one product without requiring it to fill a retail category.
That makes online sales a practical starting point. You can validate demand, refine the message, collect reviews, and learn which customers value the invention most. Sales data also gives you a stronger conversation with future retail buyers.
Independent boutiques, specialty stores, trade shows, fairs, and in-person demonstrations may also welcome a distinctive standalone item. A healthy business does not have to begin—or end—with Walmart-scale distribution. The right product sold through the right channel can be more profitable than premature expansion into national retail.
Create Variations That Customers Actually Value
The simplest way to add SKUs is to offer colors, sizes, finishes, or bundles. This works well when appearance, fit, or personal preference matters. A fashion accessory may naturally support several colors. A tool may not benefit from five colors unless those colors identify sizes, functions, or user groups.
Every variation creates inventory. Before multiplying SKUs, ask whether the difference matters enough for a customer to choose one version over another. Meaningful variety helps. Cosmetic variety without demand can tie up cash and complicate forecasting.
Design a Modular Product Platform
The strongest time to address product-line expansion is often during design and engineering. Suppose the original product contains four molded plastic components. If the architecture allows three of those parts to remain unchanged while one interchangeable component creates a new use, the second product may require only one new mold instead of four.
That is platform thinking: intentionally sharing components, fasteners, electronics, packaging structures, and manufacturing processes across several products. The benefits can include:
- Lower tooling investment for each new SKU
- Higher purchasing volume for shared parts
- Simpler assembly and quality control
- Easier service and replacement-part management
- Faster development of future variations
Modularity should not make the first product worse. The goal is to identify likely extensions early enough that the engineering team can preserve useful commonality without overcomplicating the design.
Add Complementary Commodity Products
Not every SKU must contain a new patentable invention. A novel hammer, for example, might be sold beside a branded tool belt, protective accessory, storage product, or other established item that customers already use with it.
Private-label or branded commodity products can make a product family look more complete while keeping invention and tooling costs under control. The adjacent product should still reinforce the brand promise. Adding random merchandise merely to increase the SKU count can confuse customers and weaken the retail presentation.
Partner to Build a More Compelling Line
Partnership is another route. One inventor may have a strong core product while another has a complementary item aimed at the same customer. Presented under a shared brand or coordinated retail program, the two products may give a buyer a more persuasive reason to allocate shelf space.
A partnership can also be formed with an existing manufacturer of commodity goods. The inventor contributes the new hero product and customer insight; the partner contributes proven products, manufacturing capacity, or distribution experience.
Before moving forward, both parties should define branding, pricing, ownership, quality standards, sales territories, and responsibility for inventory. A product-line partnership is valuable only when the business arrangement is as thoughtfully designed as the products.
Do Not Let Retail Ambition Distort the Business
The one-SKU problem is mainly a chain-retail issue. If your plan is to sell online, through specialty stores, at events, or directly to a focused professional market, one excellent product may be enough to build a very healthy company.
Steven and Noah’s larger point is liberating: success is not always measured by producing billions of units. It can mean making the right product for the right market. Retail expansion is an option, not a requirement.
Product Genius Take
Do not abandon a strong invention because you currently have only one SKU. First, choose channels that reward a focused product. Then, if chain retail is part of the long-term plan, use customer validation and thoughtful engineering to build a coherent product family. Meaningful variations, shared components, complementary goods, and strategic partnerships can expand the line without multiplying cost and risk unnecessarily.
Or, read the full transcript here:
Steven Julian
It's Flash of Genius! I don't know why I'm yelling. I'm just excited to talk to Noah in a short but very deep way about the OneSkew problem, which is not a physics, scientific, it's not a... What is the OneSkew problem, Noah? Rescue me. Save me from the OneSkew problem.
Noah McNeely
So the OneSkew problem is a retailing problem where it is sometimes, frequently... Difficult to get your product, sometimes comma frequently, two different things.
Steven Julian
I know, I'm sorry, I'm sorry.
Noah McNeely
To get your product into a retail or a retail chain if you've only got one product. A SKU is, I don't remember what it stands for, but every product in a retail store has a SKU, like a barcode, a specific number to it.
Steven Julian
And stores like to buy from manufacturers or... Product companies when they can get multiple SKUs because they can get them in bulk.
Noah McNeely
They can get them in bulk and plus when they're laying out their planograms or their store plans, if they have a bunch of products from the same brand they can put together, then that kind of helps them have a very cohesive look versus if they have this one little. product that doesn't seem to fit anywhere else, then they just have to find a place for it.
Steven Julian
So if I'm an inventor entrepreneur and I've created this product, you've helped me develop it, we're getting ready to bring it to market. What, do I just need to come up with another one right away? What are some helpful tips, especially if, hey, I'm working on this one product and maybe I could come up with different colors or a couple things, you know, what are some of the solutions?
Noah McNeely
Yeah, so there are a few strategies that people try. I mean, oftentimes if you are a one product inventor, when you get started, Maybe you just sell online just to get started because you don't have that one SKU problem there because Amazon doesn't care.
Steven Julian
It has a billion SKUs.
Noah McNeely
Yeah, so that's not a big deal there. Maybe that's where you have to start before you go into, you know, a CVS or Ace Hardware or wherever and say, hey, will you carry my products? So how do you deal with adding more products as an inventor? Maybe you don't have a whole new idea. A few thoughts. One. Like you said, just different colors, different things like that. And there's some products where that lends itself to. I mean, if it's a hammer, different color hammers, maybe that's not so important. But if it's more of a fashion idea or whatever.
If you do want to approach multiple products, there is strategies we can put into place in the design and engineering phase where we can try to design it such that a lot of the components can be used for a different product. Maybe your product has four plastic pieces. If we can design it such that we only have to change one of those plastic pieces for a totally new product, that's going to save you a lot of money and help you get that to the market a lot cheaper and build out your product line.
Another thing you can do, and I think we've mentioned this in the past, is maybe there are commodity items that go with what you're doing. So let's say you have a novel hammer. You can have one of those custom-made in the right color with your brand, and that's the SKU that goes next to the hammer.
Steven Julian
Is one of the solutions. also maybe partnering with another company? Again, so, hey, somebody makes these belts, tool belts already. By the way, Jody, he's mentioned hammers twice. I have to throw out that that's one of the reasons why Frank didn't succeed with the cheese hammer. He wasn't willing to go to different colors or different size hammerheads.
Noah McNeely
Well, he tried. Cheese chainsaws, but it really didn't take a while.
Steven Julian
Yeah, be careful with, because we're still in litigation with Frank, and I don't want to have to bleep out another word on a flash of genius.
Noah McNeely
So I think you were copying off my notes because my last thing here is partner with other people. And that can be partner with someone that just has commodity products. You know, maybe, hey, I'd like to help you sell this, but I need to put my name on it. We need to go into the store together. That's one way to do it. Maybe there's another inventor that you've met through an inventor group that has a product adjacent to yours. You two could get together and maybe brand together, and that becomes a more compelling reason.
Steven Julian
So to the inventor entrepreneur who's toiling away, working in their garage, getting close to starting to maybe do a prototype or production or things like that, I think you would say don't give up because, oh, I've only got one product, what's the point? But it is something. at some point along the... Production process, you got to at least address the question.
Noah McNeely
Yeah. And if you're, again, it really is only a problem for kind of chain retail outlets. I mean, if you're going into mom and pop boutique stores, generally it isn't as much of a problem. And if you're selling online, it's not a problem. So if that's, if that's as far as you want to go, then don't worry about it.
Steven Julian
Well, and that's, and I think, so again, this show started out of Tiffany's story and the whole thing is, oh, get in Walmart, get in the big stores, get in the chains, get in, you know. But sometimes it's hustle. It's getting to some shows. It's selling it in person at various shows and fairs and things that this would be a crowd that might be interested in my product. And that might be. The. crux of it or the main thing, that paired with online might be good for your business.
Noah McNeely
Yeah, and that could be a very healthy business just by itself.
Steven Julian
Not everything is always about making billions of a product. Sometimes it's making the right product for the right market, much like this show. Noah, great advice delivered in a fast way and actually in a flash of genius.
Noah McNeely
Very good.
Steven Julian
We're not a one skew because we have Flash of Genius and we have the long form of product genius.
Noah McNeely
So for Noah, we're going to get on the shelves at Walmart.
Steven Julian
That's right. This is Steven. Thank you guys for joining us. Thanks for putting up with us. I know you learned something because Noah is the genius of this show and we will catch you next time on either product or Flash of Genius.